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BLDC Motor Design using ANSYS Maxwell: Complete FEA Course

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Published 4/2026
Created by Mahmoud Yehya Awadalla
MP4 | Video: h264, 1920×1080 | Audio: AAC, 44.1 KHz, 2 Ch
Level: Beginner | Genre: eLearning | Language: English | Duration: 19 Lectures ( 2h 34m ) | Size: 2.7 GB

BLDC Motor Design in ANSYS Maxwell: Geometry, Simulation, Losses & Efficiency Map

What you’ll learn
✓ Build a complete BLDC motor model from scratch in ANSYS Maxwell, starting from stator and rotor geometry definition
✓ Define and assign materials, permanent magnets, and winding layout for accurate electromagnetic simulation
✓ Set up boundary conditions, motion (band), and mesh for reliable FEA results
✓ Perform no-load and load simulations and analyze key outputs such as back EMF, torque, and flux distribution
✓ Calculate core losses, copper losses, inductance, and phase resistance directly from simulation results
✓ Generate and interpret the efficiency map of a BLDC motor
✓ Understand a complete practical workflow used in real electromagnetic design projects

Requirements
● Basic understanding of electrical machines (motors, magnetic circuits, or electromagnetic concepts)
● Familiarity with fundamental electrical engineering concepts such as voltage, current, and power
● No prior experience with ANSYS Maxwell is required — everything is explained step by step A computer capable of running ANSYS Maxwell (recommended for hands-on practice) Willingness to follow practical steps and apply simulations during the course

Description
Course Description

In this course, you will learn how to design and analyze a BLDC motor using ANSYS Maxwell through a complete, practical, step-by-step workflow.

Instead of focusing on theory only, this course is built around a real BLDC motor (GBM 8017 120T), where you will go through the full design process starting from geometry creation all the way to performance evaluation.

What you will learn

You will learn how to

• Build the stator and rotor geometry from scratch

• Define materials and permanent magnets accurately

• Create and assign the winding layout

• Set up boundary conditions, motion (band), and mesh

• Perform no-load and load simulations

• Calculate

• Core losses

• Copper losses

• Inductance

• Phase resistance

• Generate and analyze the efficiency map of the motor

Course approach

This course follows a practical engineering approach

• Step-by-step modeling in ANSYS Maxwell

• Focus on real design workflow used in industry

• Clear explanation of each step without unnecessary complexity

• Emphasis on understanding results and making engineering decisions

Why this course is different

• Based on a real motor design, not abstract examples

• Covers the complete workflow from start to finish

• Combines simulation + engineering understanding

• Suitable for both students and working engineers

By the end of this course

You will be able to

• Build your own BLDC motor model in ANSYS Maxwell

• Run and analyze electromagnetic simulations

• Evaluate motor performance using key parameters

• Apply the same workflow to design and analyze other motors

Who this course is for
■ Electrical engineering students who want to learn practical BLDC motor design using ANSYS Maxwell
■ Engineers interested in electromagnetic design of motors and generators
■ Beginners in ANSYS Maxwell who want a step-by-step real application instead of theory
■ Professionals working in electric machines, renewable energy, or electric vehicles who want to improve their simulation skills
■ Freelancers and researchers who want to learn a complete workflow for motor modeling, analysis, and performance evaluation

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