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ESI ProCAST 2025.0 Suite x64

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ESI ProCAST 2025 专注于优化砂型铸造工艺,增强了对复杂充型、凝固和残余应力的模拟能力。新版本提升了针对 GI、SGI、CGI 和 Ni-合金等铸铁的微观结构预测,通过更精准的耦合计算(热-微观结构-孔隙率)和考虑铸型刚度,优化了冒口和冷铁设计,提高了铸件质量预测准确度
以下是基于上述信息的2025版本核心增强方向总结: 
  • 增强的铸铁微观结构模拟:提供针对 GI(灰铁)、SGI(球铁)、CGI(蠕墨铸铁)和 Ni-合金的更细致微观组织模型,能够预测局部密度变化,从而实现更真实的孔隙率计算。
  • 优化砂型铸造能力:更好地研究砂型铸造工艺中的冒口位置、过滤网、冷铁、保温和发热冒口的影响。
  • 精确的孔隙率和应力分析:标准孔隙率模型升级,考虑了铸铁凝固膨胀及砂型刚度限制,全面分析充型、凝固和残余应力。
  • 更深入的耦合分析:通过更全面的热-微观结构-孔隙率耦合计算,大幅提升了对缩松风险和最终铸件质量的预测精度。 

x64 | File Size: 7.03 GB

ESI Group – Leading Innovator in Virtual Prototyping Software and Services. Specialist in material physics established in more than 40 countries, ESI has developed a unique proficiency in helping industrial manufacturers replace physical prototypes by virtually replicating the fabrication, assembly and testing of products in different environments.

ESI has developed a set of casting simulation software applications for the foundry industry to improve casting yield and quality: QuikCAST — a fast and efficient solution for process evaluation — and ProCAST — an advanced tool which is the result of more than 25 years of collaboration with major industrial partners and academic institutions around the world. QuikCAST is sophisticated sand and die casting simulation software that focuses on the basics of any casting process: filling, casting solidification and porosity prediction.

ProCAST, based on Finite Element technology, in addition to the basics is able to predict deformations and residual stresses and can also address more specific processes like investment casting, semi-solid modeling, core blowing, centrifugal casting, lost foam, and the continuous casting process. Useful for all castable alloys, the metal casting simulation software helps to address defect detection, residual stresses, part distortion, microstructure and mechanical properties prediction. In 2006, ProCAST received the European Technology Leadership of the Year Award from Frost & Sullivan.

Virtual Environment
Enhancing the product design, improving its performance and faster go to market strategies are an absolute necessity for each and every product in today’s times. CFD, Multiphysics and Electromagnetics analysis in the virtual environment software helps many industries, research departments to bring a better product to the market by real life simulation of the design and testing it in all possible conditions before finalizing the prototype.

PAM-OPT is the solution to optimize and automate costly and time-consuming trial and error design and manufacturing.
When following the conventional approach, engineers iteratively use simulation or analysis software to check design performance. Once this is completed, they move on to analyze the results, make decisions, change the model and check again the new design until an optimal solution is reached.
PAM-OPT automates this loop, handling the decision-making concerning design changes and the job submission process on a network of computers.
PAM-OPT uses a series of algorithms which make decisions relative to design changes. PAM-OPT manages compute model parameterization, and launches pre-processing, solver and post-processing software modules.
By leveraging available computer and manpower resources, PAM-OPT helps manufacturers design better products with a reduced time-to-market.

System Requirements
OS:Windows Windows Server 2012 R2 or later/10

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